5 posts categorized "Industrial"

November 17, 2011

[IREX 2011] FANUC's World's Largest Robot is Eco-Friendly

 FANUC's M-2000iA can now lift 1.35 tons, which makes it the world's largest robot in terms of payload. 

 The robot uses FANUC's patented iRVision technology to handle objects that do not need to be precisely placed. This is done by combining the data from the 2D sensor on the robot's hand and a 3D sensor which is situated nearby apart from the robot.

 This giant robot has another interesting "power regeneration function" shown below. Due to this technology, it is able to use 30% less energy. 

FANUC 2
  The robot can be used to lift cars in auto manufacturing plants. One of the markets that FANUC is focusing on is the energy market. The company is hoping that the robot will be used to construct new hydraulic plants and wind plants worldwide.

FANUC M-2000iA

November 14, 2011

[IREX 2011] Your Co-Worker may be a Robot Soon

 One of the coolest demos at IREX was the humanoid industrial robot NEXTAGE by Kawada Industries.  NEXTAGE, which made its debut during IREX two years ago, was designed specifically to work side by side with humans in the assembly line. Since then, about 10 Japanese companies have already implemented this robot in their manufacturing facilities, according to Takakatsu Isozumi, General Manager of the Mechatronics Systems Division at Kawada.  So for workers at these companies, the future is already here.

NEXTAGE 1

Two of these companies have made public that they are indeed using NEXTAGE to manufacture their products. One is Hitachi, which implemented NEXTAGE into its hard disk manufacturing line. The other is Glory, where NEXTAGE is busy assembling modules for ATM machines. NEXTAGE takes responsibility for repetitive tasks while humans focus on work that need frequent adjustments. 

The video below taken by science writer Kazumichi Moriyama shows NEXTAGE showing off at IREX many of its skills that it learned in the past two years, answering to the various requests from real customers. The fact that NEXTAGE is a real product being used in real life made it stand out from the other humanoids at IREX which are still in the research phase. The basic model of NEXTAGE costs about 7.5 million yen and typically it will cost around 10 to 12 million yen per unit with customized software and peripherals.  

One of the keywords in humanoid robotics these days is Co-X: Developing robots to become Co-Workers, Co-Inhabitants, Co-Defenders, etc. NEXTAGE is one of the first products that realizes this goal.

So far, Kawada is focusing on the Japanese market, but eventually they are planning to sell NEXTAGE abroad too.

Isozumi-san and NEXTAGE - shoulder to shoulder.

NEXTAGE 2

November 09, 2011

[IREX 2011] Yaskawa MOTOMAN will decorate your smartphone

 Remember Yaskawa-kun, the bubbly singing robot that can make you an ice cream cone? Well, like any other worker that needs to continue to build up his resume to keep up with the economy, he has a new skill. He can decorate your smartphone with rhinestones!

 With the precision and tireless character of an industrial robot, which he is under his cute head, he will complete a decoration that may take a human hours, in a matter of minutes. Glue, paste, glue, paste, glue, paste........

 Ice cream man Yaskawa-kun was highly popular in Japan, but there was always the extra hurdle and precaution to put it to use at events because he was dealing with food. So now he doesn't have to worry about that. And look at his nice work!

Yaskawakun 2

Yaskawakun1

April 13, 2011

Robots for Nuclear Emergency "Possible" says Joseph Engelberger, Father of Robotics Industry

  A month has passed since a 9.0-magnitude earthquake struck off the northeast coast of Japan, triggering a tsunami that devastated communities and the Fukushima Daiichi Nuclear Power Plant. There were hopes among the Japanese public that robots be put into immediate use to solve the problem at the nuclear power plant. This was followed by the public's disappointment, which has shaken the robotics community in Japan on one level or another. 

Engelberger  Joseph Engelberger, widely considered as the father of industrial robotics, is highly respected in Japan as a key figure in inspiring the country to implement robots into manufacuturing and enabling its industries to become productive and globally competitive.

 GetRobo was given the honor to talk to Mr. Engelberger to learn about his thoughts on what is happening in Japan right now. This article is written with great hope that his words will once again invigorate the Japanese people so that we can recover from this calamity. (The following is a transcript of a phone interview originally conducted for a robotics column on the Wall Street Journal Japan. The transcript has been shortened and edited for accuracy.) 

Q. I read that you used to develop and manufacture controls for nuclear power plants. What are your thoughts on what’s happening at the Fukushima Daiichi Nuclear Power Plant? And how could robots be utilized in this kind of environment?

A. It’s terrible. In this kind of emergency, I think it’ll be very hard to get some kind of attention and money devoted to a robot. The fact that people having to be evacuated from radiation and that there’s going to be food shortages and water shortages  - all kinds of dramatic things are happening that people are going to have to address immediately.

Q. The general public in Japan is disappointed that robots are not being useful to improve the situation at the nuclear power plant.

A. They can’t be, because they were designed for other things. In Japan you have a terrible earthquake and then you have a very costly effort to get people in there (the nuclear power plant) and try to solve the problem. But you didn’t know what the problem was going to be. You couldn’t develop the robot exactly right because the jobs are now occurring since the earthquake.

Q. Once we know what job is needed, is it possible for people to get together and rapidly develop a robot that can perform that task?

A. I would say on the basis of Japan’s experience, it is possible. You can write a specification for that robot deciding on how to react to any one of the elements and develop a robot based upon it. I would love to be the one in charge in putting the team together. But since people think I’m too old, there would be someone else.

Q. What is a good business model for disaster relief robots? When you don’t know when the disaster is coming, there is no market to support the development.

A. I think if you build a robot that is useful in a house and just say it’s radiation insensitive, it can do your household chores in normal situations and it would be useful in a nuclear emergency. So you develop a household one and then you make a few changes in that just to make it useful in an emergency. The technology is available today. It just takes smart engineering to design it into one package that could be priced right. Of course for the nuclear emergency the pricing could be a lot higher than it is just for household robots.

So I would say that today the challenge is to make a robot that can be a household robot. I have been successful in making robots for the factories but I haven’t been successful in getting started in a true household robot which has to have a lot of functions.

Q. You’ve been a proponent for multi-functional robots for the home.  

A. In fact I wanted to start another company called RoboCare so you would have a robot in the house that would cook, clean, answer the telephone and put things away so that it knows where everything is, but we never got around to it. The technology is there but it’s not there for 50,000 dollars. It’s there for 3 million dollars of development money and I’ve been unable to raise that money largely because I’m too old.

Q. I read your book “ROBOTICS IN SERVICE (1989).” You write in this book that “robots are ready to shed that limiting adjective “industrial” and after listing various robot applications, you mention that it is “quite conceivable that one or more of the applications described will generate larger sales volume than all industrial applications.” Many people have been trying to generate this new market but so far it has not happened. What has prevented this from becoming a reality? 

A. That’s right, it hasn’t happened. One thing is that it’s hard to get the startup money. And it’s because no one has it. It’s hard to be first. I was successful. I won the Japan Prize, you know. I’ve been honored every place I go. Honors are fine but I haven’t been able to get anybody to come up with what I thought was necessary to develop the first one which was 3 million dollars.

Q. This is a chicken and egg problem. People will not invest if there is no precedent. How are we going to get out of this dilemma?

A. I was designing aerospace components for a big manufacturer in Connecticut. And then I had the idea about the robot. I used R&D money from the business I was running to develop the first one. Then when I had the first one I was able to get on television shows and go everywhere with it.

So any major company could do it without spending a lot of money. There also could be a rich individual who wants to look at this. For example Bill Gates has enough money to play this game just for fun. Or Warren Buffett.

Q. Some military robots have been sent to the afflicted area in Japan. What are your current thoughts on military use of robots?

A. You should recognize that today there’s a very murky line between robots and teleoperators. So what you can do is you build a robot physically two armed, mobile, and with vision and sound detection and then it would be useful in a nuclear emergency, as long as you also take the trouble to make it radiation insensitive.

Many times military robots are teleoperators - like surgical robots. What happens is that human beings are in the loop. It’s not a robot, it’s a teleoperated machine.

(Many thanks to Eimei Onaga, CEO of Innovation Matrix, who used to work under Mr. Engelberger at Unimation, Inc.,  for making this interview possible. Also I would like to express my sincere gratitude to Gay Engelberger for providing her father's photograph.) 

March 07, 2011

Gentle grippers can handle flaky croissants - Or why Adept bought 2 companies

   Last year we sat down with John Dulchinos, CEO of Adept Technology, to learn about how his company's Quattro robots are revolutionizing the food handling industry. Since then, Adept has acquired 2 companies, InMoTx and MobileRobots, which are aimed to further it's attempt to cultivate new markets for industrial robots.

Photo2  We had the chance to talk with John again to get the latest on these strategic acquisitions. (This interview was originally conducted for a robotics column on the Wall Street Journal Japan. The transcript has been edited for clarity and length.)  Photo : John holding the InMoTx grippers.   

Q. Why did Adept acquire InMoTx?

A. Last time, we talked about Quattro. Since then, we've done very well and we’ve got some very exciting design wins in that product by major manufacturers to use it to package their products.

 But in the three years we’ve been selling it, the biggest constraint to the robot performance and applications has been the grippers, which is what touches the products. To date, it’s all custom work done by custom integration companies and the solutions aren’t very flexible. They’re not very reliable nor scalable. And it’s created a real limit in applications.

 Adept is focused in primary food handling, which is why we developed our USDA version of our Quattro last year. The challenge with primary food handling is that the product has huge variability. You try to pick up a chicken fillet, and there’s a lot of variability in the shape, the mass, the size and consistency. Moreover, you have to deal with them fast and hygienically. Right now, there are very few machine builders in the world that really understand that market and have the capability to build stuff that can handle products fast and flexible enough to deal with the variability and also meet the regulatory requirements of the industry. InMoTx brings all that technology to us.

Q. Tell us about InMoTx. 

A. InMoTx was founded in 2006 in Denmark and was a customer of ours. They have very innovative grippers and vision technology to identify and handle odd-shaped products and they built some standard cells around Quattro utilizing them. We sold them the robots and they built the solutions to customers, but InMoTx was a little company and they didn't have the resources to capture the real big opportunities.

 Video of InMoTx grippers handling chicken fillets:

 So by combining Adept's worldwide resources and the gripping technology and natural product domain expertise of InMoTx, we can build very neat solutions. And we can do it in a much more integrated fashion than the way traditional robot companies work. We can build very well-integrated software and hardware solutions that optimize the performances of these applications.

 The deal closed in early January and we already have orders together. The InMoTx name will go away, but we’re keeping the OctoMation product line, which will be our platform for natural products handling.  This is focused on handling unwrapped products such as meat, poultry, seafood, fruits, vegetables and dairy. Those are our primary targets. 

Q. Describe the InMoTx gripper (photos below).

Adept gripper 

Adept gripper 2 

 

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